In today’s industrial environments, safeguarding both personnel and equipment is a fundamental requirement, especially with the growing complexity of automation and machinery. At Power/mation, we understand that one-size-fits-all solutions rarely meet the unique demands of modern manufacturing facilities. That’s why we offer custom fencing solutions, designed and built by Power/mation in partnership with Safety System Products (SSP), with flexibility, durability, and ease of assembly in mind.

Power/mation’s perimeter fencing systems provide an effective barrier between dangerous equipment and personnel, ensuring that safety regulations are met while also improving overall operational efficiency. In this detailed blog, we’ll explore how Power/mation’s fencing systems—Flex-Line, Combi-Line, and Easy-Line—deliver on these goals and more.

Key Benefits of Implementing Custom Fencing Systems

Custom fencing solutions provide safety and efficiency by isolating potentially dangerous machinery from workers, minimizing the risk of accidents, and helping companies maintain regulatory compliance. Many industries, such as automotive, food and beverage, and general manufacturing, require robust protective barriers to ensure safe work environments.

Here’s why custom fencing systems from Power/mation are the best choice for any industrial setting:

  1. Enhanced Worker Safety: Custom fencing prevents workers from accidentally entering hazardous areas, reducing the risk of injuries.
  2. Protecting Equipment: Fencing keeps sensitive machinery safe from accidental damage, thereby extending the life of expensive equipment.
  3. Regulatory Compliance: All Power/mation custom fencing solutions meet ISO 14120:2015 standards, ensuring compliance with international safety regulations.
  4. Efficiency: Quick-to-assemble and modular, Power/mation fencing solutions allow facilities to stay operational with minimal disruption.

Three Fencing Styles: Flex-Line, Combi-Line, and Easy-Line

Power/mation offers three main fencing styles—Flex-Line, Combi-Line, and Easy-Line—each designed to meet the diverse needs of modern industries.

1. Flex-Line: Versatility for Complex Designs

The Flex-Line system is the most flexible and robust of the three, providing a wide range of configuration options to suit highly customized or complex fencing designs.

  • Components: The system uses 44mm x 44mm extruded aluminum profiles at both the top and bottom of the fencing material, offering structural stability.
  • Infill Materials: Flex-Line supports a variety of infill materials, including mesh, polycarbonate, sheet metal, and color panels. These materials can be chosen based on the specific safety requirements of the installation site.
  • No Specialized Tools Required: Installation is simple thanks to Net-locks, which fasten mesh securely into the “T” slots of vertical and horizontal posts. There’s no need for welding or drilling.
  • Combining Systems: Flex-Line can also be integrated with other fencing systems, allowing for a custom setup that meets specific needs.

This versatility makes Flex-Line ideal for companies that need to secure complex workspaces with a mix of materials for safety, visibility, and access control.

2. Combi-Line: A Balance of Cost and Stability

Power/mation’s Combi-Line fencing system offers a cost-effective solution without compromising stability or safety. Combi-Line combines economic efficiency with robust construction, making it a perfect choice for businesses that require a strong, durable fence on a budget.

  • Top and Bottom Components: The system utilizes 44mm x 44mm extrusion at the top, while the bottom is supported by an H-channel.
  • Infill Materials: Like the Flex-Line, Combi-Line supports spot-welded mesh infill, ensuring durability and visibility while maintaining safety.
  • Net-Locks: The fencing material is fastened to the extrusion with Net-locks, providing a secure attachment without the need for additional tools or specialized equipment.

The Combi-Line system is particularly well-suited to industries where fencing configurations need to be adaptable but cost-effective, such as warehouses, logistics centers, and manufacturing plants with standardized workflows.

3. Easy-Line: Cost-Effective Simplicity

The Easy-Line system is the most economical option, offering a simplified design while maintaining the high safety standards expected from Power/mation. This system is perfect for less complex installations where budget is a primary concern.

  • Top and Bottom Components: Easy-Line utilizes H-channels at both the top and bottom of the fencing material, providing stability with fewer materials.
  • Infill Materials: Like Flex-Line and Combi-Line, Easy-Line supports spot-welded mesh, ensuring adequate protection and airflow in open environments.
  • Net-Locks: As with the other two systems, Easy-Line uses Net-locks to secure the fencing material, ensuring quick installation.

Easy-Line is ideal for industries that need reliable, basic fencing systems, such as small manufacturing operations or areas where safety needs are straightforward.

Custom Fencing Solutions for Industrial Safety

System Components & Accessories

Power/mation’s custom fencing solutions are designed with simplicity and ease of assembly in mind. Each system includes a minimal number of components and accessories to ensure a quick and efficient installation.

  • Extruded Aluminum Profiles: Available in multiple sizes—44 x 16, 44 x 26, 44 x 44, and 44 x 88—these profiles provide the foundation for each fencing system. Lightweight yet durable, they offer the structural integrity needed for industrial settings.
  • Pre-Aligned Brackets: All brackets come pre-aligned and pre-mounted with hardware, reducing the time needed for assembly.
  • Net-Locks: These secure the mesh or infill materials to the aluminum profiles, ensuring the fencing is held firmly in place.
  • Floor Brackets: Fast-Connect floor brackets provide secure attachment to uneven surfaces, ensuring the fencing is stable and safe in any environment.

These components work together to create fencing systems that are strong, durable, and easy to install. Whether a facility opts for a pre-assembled system or a kit build, Power/mation ensures that the process is streamlined from start to finish.

Build Options: Pre-Assembled or Kit Build

Power/mation offers two main build options for fencing systems: Pre-Assembled or Kit Build. Each option is designed to meet different customer needs based on budget, installation speed, and available resources.

1. Pre-Assembled Fencing Systems

For customers who need quick installation, pre-assembled fencing systems offer the fastest turnaround. These systems arrive at the customer site in sub-sections that are ready to be installed.

  • Sub-Sections: Pre-built systems are divided into manageable sub-sections, pre-assembled and labeled for easy installation.
  • Fully Packaged: The complete fencing system is securely loaded onto pallets, protected, and wrapped for safe transport.

Pre-assembled fencing is ideal for companies that want to minimize on-site labor and install their safety fencing system quickly, with minimal downtime.

2. Kit Build Fencing Systems

For companies that want more control over the installation process or are working within tighter budget constraints, Kit Builds offer a more flexible option.

  • Doors Pre-Assembled: In kit builds, doors are typically pre-assembled to simplify the installation process.
  • Labeled Components: Extrusions and infill materials are cut and labeled according to a detailed build plan, ensuring accuracy during assembly.
  • Pre-Fastened Floor Brackets: Floor brackets are pre-fastened to vertical posts, making on-site installation faster.

Kit builds are ideal for businesses that have the capacity to assemble the fencing on-site but want to ensure the materials arrive ready for quick assembly.

Structural Integrity & Compliance

Safety fencing is only effective if it meets industry safety standards. At Power/mation, we ensure that all of our fencing systems comply with the ISO 14120:2015 standard, which covers the design and construction of fixed and movable guards in industrial settings.

Pendulum Impact Testing

Power/mation’s fencing systems have undergone rigorous impact testing in accordance with EN ISO 14120:2015 Annex C. These tests simulate impacts caused by a 90 kg (200 lbs) body mass moving at a speed of 1.6 m/s (5.25 ft/s), with each system absorbing an impact energy of at least 115 J.

This testing ensures that our fences can withstand real-world industrial conditions, providing reliable protection for both workers and machinery.

Requesting a Quote for Custom Fencing

Getting started with a custom fencing system from Power/mation is easy. We have streamlined the Request for Quote (RFQ) process to ensure customers receive accurate, detailed quotes based on their unique safety needs.

Information Needed for an RFQ:

  • Customer contact details
  • Desired fencing style (Flex-Line, Combi-Line, Easy-Line)
  • Base details (sweep height, guard height)
  • Infill material preferences (mesh, polycarbonate, etc.)
  • Basic drawings with dimensional information
  • CAD files in .dwg, .dxf, or .stp formats

Once the RFQ is submitted, Power/mation’s Solutions Team will work closely with the customer to develop a custom design based on their specifications. After the design is approved, the fencing system will be built and prepared for shipment according to the customer’s preferred build option.

At Power/mation, we are committed to delivering safety solutions that meet the unique needs of modern industries. Whether you need a complex, customized fencing system like Flex-Line, a cost-effective option like Combi-Line, or an affordable yet durable solution like Easy-Line, Power/mation has the expertise and products to provide the protection your facility needs.

For more information or to request a custom quote, contact Power/mation today. Let us help you build a safer, more efficient industrial workspace.